Custom Fabrication for Parcel Sorting Companies

Parcel sorting companies may have legacy systems that require custom parts or integration needs that original equipment manufacturers (OEMs) may not be able to meet. Whether your facility is expanding, updating or focusing on parcel automation, EDCO Fabrication can help.

As a full-service fabricator with an ISO 9001:2015-certified facility, EDCO Fabrication supports parcel sorting companies with custom metal components from fabrication through assembly.

Our Services for Parcel Sorting Companies

As package sizes, weights and materials change to meet customer needs, parcel sorting systems may need updated chutes, guides, brackets and conveyor components to keep up. Custom-engineered components help bridge the gap between existing equipment and changing needs. Our services help you source the right parts, especially if you have a lean engineering and manufacturing team:

  • Laser cutting: Our precision laser cutting equipment with advanced Trumpf TruLaser™ can cut intricate parts from sheet metal with the accuracy needed for sorting chutes, conveyor components and other system-specific applications. Our team’s expertise supports high-quality surface finishes and clean edges, which can help reduce the risk of damage to parcels that contact these components.
  • Forming: Using Trumpf and Wysong press brakes, we form metal sheets into custom brackets, rails, chutes and guides used in parcel sorting. Our experts form metal parts to your exact specifications.
  • Welding: We create durable welds for racking systems, conveyor frames and other components your facility needs. Our welding department and advanced equipment can work with mild steel, stainless steel and aluminum, using both Tungsten Inert Gas (TIG) and Metal Inert Gas (MIG) welding.
  • Powder coating: Powder coating made from thermoplastic or thermoset polymers creates a durable and hard surface on the parts we create. We also offer multiple finish types with different properties for specific applications. For example, our powder coating specialists can create components with visual demarcation for your facility.
  • CNC machining: When specialized parts need intricate designs and tight tolerances, our CNC machining services provide new or replacement parts, such as shafts, rollers and specialized fittings. Our skilled operators use computer-aided design (CAD) files and preprogrammed software to machine repeatable parts to precise specifications.
  • Assembly: Whether you need subassemblies or complete units, our assembly services streamline installation and reduce labor on-site. We offer cost-effective general part assembly, quick production through our multiple lines and nationwide shipping.

We Understand the Parcel Sorting Industry

EDCO Fabrication serves as your long-term contract partner, providing components and essential metalwork critical to parcel sorting. We solve some of your most demanding challenges:

  • Replacement parts: When diverters, pushers, pop-up wheels, cross-belt mechanisms, rollers and other components wear down due to constant friction from parcels, replacement parts may have long lead times or may not be available for older equipment. EDCO Fabrication can custom-create components to your exact specifications.
  • Fabrication support: EDCO Fabrication can extend your in-house fabrication capacity, helping your team handle specialized parts without adding labor or equipment.
  • End-to-end services: From consultations to cutting to powder coating and assembly, we are your one-stop shop for completed, customized parts.
  • Customization: Sometimes, off-the-shelf solutions don’t fit your operations. We have the capacity to create small or large runs of specialized equipment, such as gently curved chutes that help reduce the risk of damage to delicate parcels.
  • Cost savings: Replacing a worn or outdated component can restore performance, add functionality and help delay the cost of new equipment. We create components from thicker steel gauges, in some cases, or recommend materials based on weight, fit, system stress, corrosion, friction or equipment design to extend the life of your components. In a 24/7 operation like a parcel sorting facility, sturdier components may help minimize the risk of costly downtime.
  • Integration: For legacy machinery, updating to new scanners may require components such as custom mounting brackets. Instead of fabricating a completely new conveyor, EDCO Fabrication can create custom components to help you upgrade and automate your systems.

Why Choose Us?

In dynamic parcel sorting facilities, it pays to have a working partnership with a custom fabricator. Companies turn to EDCO Fabrication because we offer:

  • Integrity: EDCO Fabrication is backed by EDCO, a multi-generational, family-owned company with production experience dating back to 1959. Our experienced team combines genuine care with expert craftsmanship to earn your business with every project we complete.
  • Customized solutions: We take your problem or design and create a custom part or assembly tailored to your needs. We learn your equipment requirements, production goals and installation constraints before recommending a fabrication approach. Whether you need machine guards and custom enclosures for automation equipment or connector parts such as custom transition pieces, adapter plates or mounting brackets for updates, we create solutions tailored to your designs and operations.
  • Value: When warranties or manufacturers no longer support older sorting systems, we can reverse-engineer worn components to extend the life of your machinery. If an original part in your conveyor system is breaking or is easily worn due to high package volumes, we can replace it with a more appropriate or stronger material.
  • Quality: We are always investing in cleanliness, process improvement and safety at our facility to ensure we develop the best possible parts for you. We practice lean manufacturing to improve lead times and reduce waste. We’re a member of the Maryland World Class Consortia.
  • Turnaround times: Since we’re a custom fabricator with a dedicated team and our own fabrication and manufacturing floor, we sometimes beat long lead times for specific parts. Our dedicated delivery truck fleet also helps us deliver to your regional facility quickly.
  • A long-term relationship: When we work with your sorting facility, we gain institutional knowledge that allows us to offer specific advice. As your operations shift, we can serve as an ongoing provider of larger quantities of components or entirely new subassemblies as you expand. As we get to know your operations, less onboarding is required as we work to deliver the parts you need.

Contact EDCO Fabrication for Specialized Parcel Sorting Services

We can be an extension of your facility’s maintenance or engineering teams, bringing our metal fabrication expertise to your facility when you need specialized components and subassemblies. Reach out to us online or call us at 1-800-638-3326 for a consultation or to get a quote. We can even arrange a tour of our ISO 9001:2015-certified facility.